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Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96

Corrugated Plastic

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96

Corrugated plastic sheets, commonly known by the brand name Coroplast, are versatile and lightweight materials that find applications in various industries, including signage, packaging, and construction. The dimensions “48 in. x 96 in.” refer to the standard size of a sheet, which is 4 feet by 8 feet. Here are some common uses and considerations for Coroplast sheets in this size:

As with all corrugated plastic, it is widely used for signage, plastic containers, and reusable packaging. It is also used by hobbyists in do it yourself projects such as constructing cages for small animals or model aircraft.

Coroplast is one of many brand names that helped popularize the use of corrugated plastic for a number of industrial, commercial, and even household applications. The terms corrugated plastic and Coroplast are often used interchangeably amongst industry experts.

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What are the sizes of Coroplast?

Dimensions that are available are: 18″ x 24″, 24″ x 36″, 48″ x 96″, 60″ x 96″, 48″ x 120″, 60″ x 120″ and Thickness: 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm. Corrugated plastics come in White, Black, Opaque, Translucent, and Sign Colors.

Corrugated plastic sheet is Corona-treated and therefore suitable for subsequent printing. Available in a standard 8 foot x 4 foot sheet (2440mm x 1220mm)

  1. Signage:
    • Corrugated plastic sheets are frequently used for outdoor and indoor signage. The large 48 in. x 96 in. sheets provide ample space for printing graphics, text, or images.
    • They are weather-resistant and durable, making them suitable for temporary or long-term outdoor signage.
  2. Construction and Protection:
    • Coroplast sheets can be used to protect surfaces during construction or renovation projects. They are often employed as temporary barriers, floor protection, or as protective panels for walls.
  3. Printed Displays:
    • Due to their smooth surface, Coroplast sheets are suitable for printing high-quality graphics and designs. This makes them popular for creating custom displays, retail signage, and exhibition materials.
  4. Model Building:
    • In architectural model making and hobbyist projects, Coroplast sheets are used to create lightweight structures and mock-ups due to their ease of cutting and shaping.
  5. Packaging and Shipping:
    • Corrugated plastic sheets are used for creating packaging inserts and dividers. They can also be formed into boxes or containers for shipping lightweight items.
  6. Arts and Crafts:
    • Artists and crafters often use Coroplast sheets for various projects. The material is easy to cut, paint, and glue, making it suitable for creating three-dimensional artwork.
  7. Horticultural and Agricultural Uses:
    • Coroplast sheets are utilized in the agriculture industry for greenhouse construction, as they provide a balance between insulation and transparency.
  8. Political Campaign Signs:
    • The durability and weather resistance of Coroplast make it a popular choice for political campaign signs. The large 48 in. x 96 in. sheets offer visibility from a distance.
  9. DIY Projects and Prototyping:
    • Homeowners and DIY enthusiasts often use Coroplast sheets for various projects, including creating storage solutions, garden beds, or custom panels for home improvement.
  10. Lightweight Construction:
    • Coroplast is known for its lightweight nature, making it suitable for applications where weight is a concern. It can be used in situations where heavier materials might be impractical.

When working with Coroplast sheets, be sure to use appropriate cutting tools, as the material can be easily shaped and customized. Additionally, consider the specific requirements of your project, such as weather resistance, printing capabilities, or load-bearing capacity, to choose the right thickness and design for the Coroplast sheets.

Established in 1998, Classic Enterprises Pvt Ltd is one of the largest and oldest manufacturer and exporter of Polypropylene Corrugated Sheets under the brand name Corpac.

The company has its state of the art extrusion facility at Kaharani, Bhiwadi in the state of Rajasthan. It manufactures Polypropylene Corrugated Sheets and also fabricated products under one roof. All the products have an established market base in India and they are also exported to various countries across the globe.

The product is well accepted both in the domestic and international markets. Corpacexports its product line to 30 countries and has a long list of satisfied customers with whom a great bonding has bolstered its business relationship for over 10 years.

We have well trained and experienced staff members, advanced technology and latest production facility that supports to fulfill its vision in the best manner. The team of professionals in marketing, production and other departments has optimum caliber to address to the specific needs of the Customer.

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024



  • Land area 12000 SQ MT
  • Built up area 5000 SQ MT
  • Four Taiwanese PP Hollow Board Extrusion lines 1000mm to 2440mm wide
  • In house complete fabrication facility
  • Full capacity back up power
  • Mechanized Handling Equipments
  • Quality control Laboratory


1. Fabricated Products

2. Polypropylene Sheets

Corpac Sheets are made from Impact Co-polymer of Polypropylene. It is an extruded hollow profile consisting of two flat walls connected by vertical ribs. It can be fabricated easily using paper board converting machinery. The sheets are corona treated on both sides to a level of 48 Dynes/cm2 for good printability. The salient feature of the sheets makes them suitable for a wide range of uses. Advertising, Packaging, Material Handling, Protection, Stationery, Construction are a few to mention.

Fluted polypropylene sheets, or Corrugated Plastic sheets are a budget friendly option when you need an extremely durable plastic. Most often, signs and other displays are made from a corrugated plastic sheet.

How is Corrugated Plastic Used?

The twin wall structure of Corriboard, Coroplast, or Cor-X, as corrugated plastic is sometimes referred to, ensures that you have a lighter sheet than you might find in other polymers. This printable polymer is lighter than wood or PVC, and they are UV and moisture resistant. The signage and pop display industry uses corrugated plastic sheet many times over other types of plastics.

This is because corrugated plastic, the scoreboard is amazingly versatile and cost-effective with regards to printing. It can be used to make packaging materials, and so much more. Polymershapes sells fluted corrugated plastic sheets. Polypropylene (PP)  twin wall sheets can be ordered from Polymershapes. Submit your request here or call us at  1 (866) 437-7427 

Order Corrugated Plastic Sheets from Polymershapes

Custom corrugated plastic sheets can be ordered from us. We carry these dimensions and in many locations they can be delivered same day. To find the nearest branch near you, click here. Dimensions that are available are: 18″ x 24″, 24″ x 36″, 48″ x 96″, 60″ x 96″, 48″ x 120″, 60″ x 120″ and Thickness: 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm. Corrugated plastics come in White, Black, Opaque, Translucent, and Sign Colors. You can order twinwall plastic sheets in 6 different grades including: General Purpose, Digital, Archival, Utility, Packaging, and Fire Retardant. Corona treated grades make the corrugated plastic sheet easier to apply ink and coatings to. Corona treatment ensure wettability and adhesion ability.

Polymershapes, plastic distributors, are the premier distributor of plastic sheet, rod, tube, film, and associated products, with over 70 years of industry-leading heritage. We have plastic distribution’s most knowledgeable and highly trained sales and customer service team. and We put our customers at the center of all of our decisions. We supply other products in addition to corrugated plastic.

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024

You can find out more about 36 other products and find out about the nearly 50 different applications and industries that we supply plastics to as well. We ensure that our clients know that they can call on us for all questions and order related inquiries regarding corrugated plastic twin-wall sheets and other polymers. 

Find out about other polymers including, Banner Media / Banner Material, HDPE High Density Polyethylene, Polycarbonate Sheet, and Polyethylene Terephthalate Glycol, or PETG. 

There are two main types of corrugated plastic. Corrugated plastic sheet usually comprises what appear to be three layers – two flat sheets with a ribbed center layer. In fact, they are really two layers, often referred to as twinwall plastic.

 Corrugated plastic can also mean sheets of plastic that are wave-like in profile and may be reinforced with chopped glass fiber. They are a single layer and used mainly for roofing of garages and outhouses, but gardeners also use them to build sheds. Here we will focus on the Twinwall version, also known as a corrugated plastic board or fluted plastic board.

How Corrugated Plastic Sheets Are Made

The materials used include polypropylene and polyethylene, widely used and versatile thermoplastics. Polypropylene has a neutral ph and is resistant to many chemicals at normal temperatures, but can be dosed with additives to provide a variety of other resistance such as UV, anti-static and fire resistance, for example.

Polycarbonate is also used, but this is a much less versatile material, particularly in respect of its relatively poor impact resistance and brittleness, although it is stiffer. PVC and PET are also used.

In the basic manufacturing process, the sheet is extruded; that is the molten plastic is pumped (typically with a screw mechanism) through a die that provides the profile. Dies are typical 1 – 3 meters wide, delivering a product of thickness up to 25 mm. Mono- and co-extrusion techniques are used depending on the precise profile required.

Advantages and Uses

  • In buildings: Suppliers claim it is an ideal material for storm shutters and that it is 200 times stronger than glass, 5 times lighter than plywood. It does not require painting and maintains its color, it is translucent and does not rot.Clear polycarbonate corrugated sheet is used for roofing sunrooms where its rigidity, lightweight and insulating properties are ideal, and low impact resistance is less of an issue. It is also used for small structures such as greenhouses where its air core provides a useful insulating layer.
  • Humanitarian Relief: The material is ideal for temporary shelters need after flood, earthquake and other disasters. The lightweight sheets are easily transported by air. Easy to handle and fix to wooden frames their waterproof and insulating properties offer rapid shelter solutions when compared to traditional materials such as tarpaulins and corrugated steel sheets.

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024

  • Packaging: Versatile, flexible and impact-resistant, polypropylene board is ideal for packaging components (and agricultural produce too). It is more eco-friendly than some molded packaging which cannot be recycled. It can be stapled, stitched and easily cut to shape with a hobby knife.
  • Signage: It is available in a wide variety of colors, is readily printed on (typically using UV printing) and can easily be fixed using a wide variety of methods; its lightweight being an important factor.
  • Pet enclosures: It is such a versatile material that rabbit hutches and other domestic pet enclosures are built with it. Fittings such as hinges can be bolted to it; being non-absorbent and easy to clean it offers a very low maintenance finish.
  • Hobby Applications: Modellers are using it to build airplanes, where its lightweight combined with rigidity in one dimension and flexibility at right angles provides properties ideal for wing and fuselage construction.
  • Medical: In an emergency, a section of a sheet can be rolled around a broken limb and taped into place as a splint, also providing impact protection and body heat retention.

Corrugated Plastic and the Future

The uses that this category of the board are put to demonstrate its fantastic versatility. New uses are being identified almost every day. For example, a patent has recently been filed to use layered sheets (alternate layers fused at right angles) in air-to-air heat exchangers.

Demand for corrugated plastic is sure to grow, but as many of the plastics used are dependent on crude oil, the raw material costs are subject to the fluctuations (and inevitable growth) of oil prices. This may prove to be a controlling factor.

Corrugated plastic. Cor-plastic. Coroplast. This sign and plastic sheeting material has many names and even more uses. Due to its unique blend of durability and affordability, corrugated plastic board is an incredibly popular choice for short-term signage and containers.

If you are considering using corrugated plastic in an upcoming project, here is everything you need to know and consider about this highly versatile material.

What is Coroplast?

Coroplast is the trademarked brand name of the world’s largest producer of corrugated plastic. Corrugated plastic boards are essentially plastic cardboard, and are made from three layers of thin, polypropylene plastic substrate. The product consists of a zig-zagged layer of plastic sandwiched between two smooth layers of plastic sheeting – also known as twin-wall plastic sheeting. Coroplast’s layered structure makes corrugated plastic incredibly lightweight and shock absorbent.

What is polypropylene?

Polypropylene, often abbreviated PP or referred to as a #5 plastic, is a thermoplastic polymer that is incredibly stable. Polypropylene is ideal for Coroplast projects because it is chemically inert and has a neutral pH —  that means that it can be exposed to heat, cold, chemicals, and solvents without degrading. Furthermore, polypropylene is chemically stable enough that it can be mixed with additives to give the resulting material special properties, like flame retardancy, UV-protection, static resistance, or bright custom colors.

What are the advantages of using corrugated plastic boards?

Coroplast is a unique blend of durable, affordable, lightweight, and pliable. This combination makes it incredibly versatile such that it can be used in all sorts of projects and displays.

Durability – Coroplast board is not invincible and is not meant to be displayed forever, but it can take a serious beating from the rain, the sun, or human handling before showing any signs of aging. Coroplast also is impervious to damage from insects and rodents.

Affordability – Coroplast is the market’s most inexpensive material for outdoor display. Printing onto and cutting Coroplast is a straightforward and inexpensive process that doesn’t require highly specialized equipment.

Lightweight – Transporting, distributing, and displaying Coroplast is complication-free. You definitely won’t have to worry about the wall collapsing or anyone losing a toe should it fall.

Pliability – Coroplast is sturdy enough to lay flat on its own, but flexible enough to give you a lot of options. Cut it, bend it, staple it, punch holes in it for grommets… whatever you need to do!

What are common uses of corrugated plastic?

The most common use of corrugated plastic is for temporary outdoor signage, especially for yards. Campaign signage, home security notices, real estate signs, “for sale” signs, and parking signs are all examples of outdoor signs that are often made from corrugated plastic boards.

Coroplast can also be used to construct containers and packaging. Being both lightweight and sturdy, many postal services construct mail carriers out of Coroplast.

Lifespan of corrugated plastic

Like any material, the lifespan of your Coroplast display depends on the conditions it is subjected to. When displayed outdoors in normal conditions, Coroplast will normally last about a year before it may begin to show a bit of warping or discoloration. When laminated with a matte finish for extra protection, a coroplast sign will look its best for longer. Coroplast can last virtually forever when kept indoors and not subjected to much wear and tear.

Coroplast sign printing

Corrugated plastic is a fabulous material for printing. Either an image can be printed onto acrylic and then applied to the Coroplast, or the graphic can be printed directly onto the plastic. Because the plastic sheeting usually comes in a bright white color, the full color spectrum looks great on corrugated plastic.

Is polypropylene recyclable?

Yes! Corrugated plastic made from polypropylene is 100% recyclable under Resin Code 5. How to recycle polypropylene depends on where you live. Not every curbside recycling program will accept it, but any recycling facility will. Prior to recycling your Coroplast board, remove any accessories that are not made of polypropylene, like metal stakes or grommets used in display. Your recycled corrugated plastic can be melted down and reformed for a wide variety of uses, especially for household wares made from plastic like bins, brooms, ice scrapers, and trays.

Your old corrugated plastic sheets can be recycled into a number of common household plastic products.

It is also important to note that polypropylene is not biodegradable, so it is best if you opt to recycle your old corrugated plastic boards rather than throwing them in the trash where it will end up in a landfill.

Is polypropylene toxic?

Polypropylene #5 plastic is non-toxic for humans and animals at a wide range of temperatures. Where many other plastics leach poisonous BPAs, Coroplast is safe for the whole family. Polypropylene is considered the by the FDA to be among the safest plastics available because it is so heat resistant — even scalding hot beverages can be served in polypropylene containers without any toxins leaching out. Some polypropylene containers are even manufactured to be microwave safe. This means your corrugated plastic boards are food-safe, non-toxic, and perfectly reusable.

Ways to reuse corrugated plastic

All finished with your Coroplast signs? Coroplast board is recyclable, but it is also a highly reusable product. Corrugated plastic is an incredibly useful material to have around the house if you are crafty. Save those sheets to make some neat Coroplast projects of your own!

Coroplast is non-toxic and food-safe (unlike PVC), so it is safe to use around children and animals. In recent years, owners of small animals like guinea pigs and ferrets have taken to using Coroplast to build homemade cages and playgrounds for their pets. If you are baby-proofing your house, you can use it to wrap sharp corners and barricade anything that might be tempting for your child to climb on.

Because corrugated plastic is waterproof and retains its structural integrity, you can build some pretty useful things out of it. Attach several sheets to make a bicycle basket or even a birdhouse. Pinterest has plenty of great ideas to turn your old yard sign into something useful or beautiful. Recycled Coroplast projects are a fun and environmentally-friendly way to get in the DIY spirit.

Things to Consider While Buying Corrugated Plastic

If you are looking for an affordable roofing solution to cover your deck and patio, you must install plastic roofing. The corrugated plastic roof can be used to protect from the rain while allowing sunlight to enter.

You can install and maintain for a long time. If you are looking to install a plastic roof in your home, you should consider the following points.

Reputation: Are you choosing plastic roof from a reputable brand or not? If yes, you should trust the manufacturer. Choosing a reputable brand that will work for a long time can be helpful, especially when you have to replace a part or require maintenance.
Warranty: Is it important to understand what type of warranty a plastic roof is available with? Some manufacturers offer a 5-year warranty, while others also offer a lifetime warranty. If you want to choose the best warranty plan that comes with a plastic roof, then it’s best to ask the manufacturer beforehand and determine if you have paid extra money for the extended warranty.
Check Reviews Online: One of the best ways to determine the best plastic ceiling products is to check reviews online. You can find useful information about the products through the online review. With helpful feedback, you can learn more about the product and its features. Read what past customers are saying about the manufacturer and the product, so you can match your goals.
Check Vendor Information: You should make sure to purchase the product from a local vendor or distributor. This makes it easy for you to replace, repair, or buy more.

Downsides of corrugated plastic

We recommend Coroplast for a wide variety of projects, but it’s certainly not a fit for everyone. Here are some reasons you may consider a different sign material:

  • Coroplast board does not look expensive or permanent, because it is neither of those things. We don’t recommend using corrugated plastic for the main, permanent sign for your business. First of all, it won’t last forever and will show its age after about a year. Second of all, it looks (and is) cheap. Read about materials better suited for businesses here.
  • Photographs can be printed onto corrugated plastic, but it is not the best medium for photography printing. Vector images are much better suited to the aesthetic of Coroplast. If your main priority is that a photograph looks great, we’d recommend opting for foam core instead.

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024

  • Coroplast board can bend and warp, especially if exposed to intense heat or left in a hot car. If you need a material that will remain rigid no matter what, we recommend Sintra.
  • Coroplast may be non-toxic and easily recyclable, but it’s production is not particularly environmentally friendly. Polypropylene is among the least environmentally damaging plastics to produce due to its low density and thermal resistance, but it is not biodegradable and also does produce substantial carbon waste during production. If environmental sustainability is an important factor in your project, consider using recycled Coroplast or an Eco-Plastic material rather than purchasing new corrugated plastic boards.

Ways to display Coroplast signs

Corrugated plastic board is incredibly versatile and gives you many options for hanging. Here are some of the most common ways to display corrugated plastic signs.

Hooks – One of the most common ways that you see coroplast signs hanging up is with punctured holes in the sign. The proprietor of the sign will often puncture holes in the sign so that they can insert either a hook, grommet, or zip tie to hang it out. The only problem is that when you poke holes in your coroplast sign, they can start to deteriorate more quickly over time. To prevent further tears and also give the sign a more refined look, you can use grommets.

A-Frame signs – A-Frame signs are especially useful if you would like to display your sign on a sidewalk during business hours but take it down after closing. They also give you the possibility of changing out the image on a regular basis – this is a great solution if your business cycles through specials and sales!

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024

Wire mounting stakes – The classic yard sign is printed on corrugated plastic and then mounted to wire stakes, which are then lightly hammered into the earth.

Caring for corrugated plastic signs

If you want to make sure that your Coroplast signs stay looking bright and new for years of use, there are a few tips that you should follow for keeping your sign in top condition.

Wipe it Down –  If you are planning on reusing your sign outdoors or using it outside occasionally, you are going to want to make sure that you wipe it down every once in a while. If you are using your Coroplast sign primarily as a temporary outdoor display, you should be sure to that you take it inside to wipe off any dirt or debris. You don’t need any special kind of cleaner, just a little soap, some water, and light scrubbing will do the trick.You can also use a solution of vinegar and water to kill any germs or bacteria that may be clinging to your sign.

Corrugated Plastic sheets panels, pads, rolls, Coroplast 48 in. x 96 2024

Proper Storage – If you are using your coroplast sign seasonally or occasionally, how are you supposed to store it when it’s not in use? The best way that you can store your sign is to keep it somewhere safe where it won’t be smashed underneath or between anything. Keep in mind that the sign is durable and incredibly resilient to impact, but excess pressure for long periods of time could still make your sign bend or crumple.

If you can lay it flat or stand it up against a wall, that’s perfect. If you can store your sign at about room temperature, that is ideal for keeping your sign looking new the longest, but you shouldn’t have any issues storing it in a storage room, shed, or garage that experiences changes in temperature. That’s just another pointer for keeping your sign looking better for longer.

What is corrugated plastic called?

Corrugated plastic or scoreboard – also known under the tradenames of Cartonplast®, Polyflute, Coroplast, FlutePlast, InterPro, Proplex, Correx, Twinplast, Corriflute or Corflute – refers to a wide range of extruded Twinwall plastic-sheet products produced from high-impact polypropylene resin with a similar make-up to …

How much does corrugated plastic cost?

Item#Dimension4mm (3/16″) Corrugated Plastic Sheets : Price Per Sheet
CPS1218NG12 X 18$1.38
CPS1218NY12 X 18$1.38
CPS1218MX12 X 18$1.38
CPS1422VW14 X 22$1.73

Is corrugated plastic waterproof?

Also known by the brand names Coroplast®, Corex, Corflute, and Plasticor, corrugated plastic is an extremely versatile, extruded twin-wall polypropylene sheet. Corrugated plastic signs are also waterproof, and can be customized by thickness, shape, color, and finish depending on your specific sign needs.

Is corrugated plastic strong?

Corrugated plastic sheets are very strong due to the combination of two layers held by a ribbon center in between. This structure makes them known as twin-wall plastic sheet.

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